Innovative Energy and Automation Solutions
We design and integrate cutting-edge energy and control systems for electric and hydrogen-powered vehicles, as well as advanced automation solutions for industrial processes. From custom PCBs and fuel cell integration to automated machinery, our solutions are tailored to maximize efficiency, reliability, and performance, helping our clients stay at the forefront of sustainable technology.
Innovation at Work
See how our expertise in energy systems and automation drives real-world impact.
Fully Automatic Crate Uncapping Machine
Our fully automated uncapping machine efficiently removes all caps from an entire crate in a single operation. Crates are automatically fed into the system via a conveyor belt, while the removed caps are collected and discharged for easy disposal.
Engineered for high performance, reliability, and low maintenance, this system ensures a clean, efficient, and continuous workflow within your production line.
Aftersales EMC Challenge in Norway
Our ALL Engineering team visited Norway to tackle a complex aftersales EMC issue in buses. In a junction box where multiple cables meet, overheating at the cable glands was causing insulation faults and dashboard malfunctions.
Six months after our initial measurements, we returned to implement a solution. During testing, we discovered that the issue still appeared under certain conditions, so instead of applying a temporary fix, we investigated systematically to find the root cause.
Thanks to this approach, we were able to resolve the issue and implement the improved solution in four buses, ensuring reliable operation and long-term performance.
Hydrogen Fuel Cell integration
We specialize in custom hydrogen fuel cell integration for commercial vehicles. Recently, we completed a project for Van Hool, equipping their vehicle with a Ballard fuel cell system.
Our engineering team handled the full integration, ensuring seamless communication between the fuel cell, vehicle control systems, and auxiliary components. This solution delivers efficient, clean, and reliable energy for zero-emission mobility, while maintaining high safety standards and operational performance.
From system design to installation and testing, we provide end-to-end expertise to bring hydrogen-powered vehicles from concept to reality.
In-House PCB Design and Assembly
Our printed circuit boards (PCBs) are fully designed and developed in-house, tailored precisely to meet customer-specific requirements.
One example is a custom PCB designed for a packaging machine used in a cleanroom environment. This module is capable of:
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Driving four pneumatic valves
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Reading five temperature sensors
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Controlling heating elements using PWM (Pulse Width Modulation)
The system is powered by an Atmel Cortex microcontroller, which communicates with the main PLC via a CAN interface for reliable and fast data exchange.
Research on High-Efficiency Control for Dual-Active Bridge Converters in EV Chargers
Modern EV chargers typically employ two power conversion stages: AC-DC and DC-DC. This research focuses on the DC-DC stage, where a Dual-Active Bridge (DAB) Converter is used. The DAB converter is particularly suitable for high-power applications due to its soft-switching capability, high efficiency, galvanic isolation, and bidirectional power flow.
In this work, we proposed a novel control approach for the DAB converter, referred to as Optimal Trajectory Control (OTC). This method ensures soft switching not only in steady-state operation but also during transient conditions, maintaining high efficiency across a wide operating range.
OTC is based on a cycle-by-cycle control strategy, previously applied to series-resonant converters, and has been implemented on a 24 kW Dual-Active Bridge prototype. The proposed control technique has been validated through simulation models and experimental measurements, demonstrating its effectiveness and robustness.
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Classic Car Electric Conversion
We transform classic cars into fully electric vehicles, combining the charm of vintage design with modern, sustainable technology. In this project, a classic Mini was converted by removing the original driveline and installing an electric motor with an integrated power drive.
The battery pack and charger are neatly installed in the rear of the vehicle, allowing the car to be charged easily via a standard Type 2 charging station. This conversion preserves the classic look and feel of the vehicle while providing a quiet, efficient, and eco-friendly driving experience.
Retrofit Emission Solutions for Diesel Machinery
Environmental and workplace regulations are becoming increasingly strict, requiring lower emissions and safer operations. Machines with diesel engines under 56 kW now must be equipped with particulate filters achieving at least 95% efficiency.
With retrofit emission technology, you can meet these standards without replacing your existing machines, reducing both emissions and costs while keeping your operations compliant and sustainable.
Commissioned For DLS, Dordrecht, Netherlands.
Full Hydrogen & Electric Driveline Integration
We supported the full integration of electric battery systems, custom driveline, and hydrogen fuel cell technology into an electric truck. Our expertise ensured a smooth, efficient, and reliable integration process, highlighting our capabilities in advanced vehicle electrification and zero-emission mobility solutions.
E-Trucks, Lommel, Belgium
Hydrodynamic Sealing Concept demo
Client: Flanders Make
This project demonstrates a hydrodynamic sealing concept developed to cool stator windings using oil. The design allows for efficient thermal management of the motor while maintaining performance and reliability.
To visualize the concept clearly, the top section of the stator is made from transparent polycarbonate, giving a full view of the internal components in the dummy motor. This setup enables engineers and stakeholders to observe the cooling behavior and flow patterns in real time, providing valuable insights for future motor design and optimization.
Proud to work with these innovators
Eager to expand our skills and explore opportunities
We are always looking to grow and apply our expertise to new challenges. Our goal is to continue innovating and delivering sustainable solutions wherever they’re needed most.
Integration projects in zero emission heavy duty vehicles
We specialize in delivering integration projects for zero-emission heavy-duty vehicles, focusing on cutting-edge technology to create sustainable transportation solutions.
Experience with hydrogen, fuel cells, and batteries
With hands-on experience in hydrogen, fuel cells, and battery technologies, we’re committed to advancing clean energy systems and pushing the boundaries of green mobility.
Innovating across industries
We’re eager to apply our skills and knowledge to new sectors, creating innovative solutions across a wide range of industries. Let’s turn your ideas into reality—reach out today!